Magnum

Here you can see how this rigger is built, step
by step ...
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Manufacturer: Jeroen Tune.
Type: Outrigger
Length x Width:
Weight:
Owner: Peter van Leeuwen.
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| Motor: Zenoah G230
Hardware: Aero Marine
Prop: Propshop 7018/2LH.
Top speed: 82,3 KM/h. |
First frame, still looking heavy..
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How to build it ..
how to built this sponsons.. i used some styrofoam and glued them together
so i have a a brick of 15 * 10* 40 cm i made two of them ..because we
have 2 sponsors..
than i start sanding .....this takes some time.. a couple of nights..
finally i have the shape i wanted..
the shape is flat on the inner side of the sponsors, the rise of the
sponsons to the front are angled in a 5 degrees angle.. the ride pad
.. the "bottom"of the sponsons are in a 8 degrees angle to
the outside , this way the sponson cuts like a dull knife in the water..
and is not gliding on the water..
take a look at the pic .. may be this helps...
Engine and Stuffing tube mounting
the engine must be placed, just behind the last sponson.. this means
the engine will be mounted in the engine mounts with a little space
between the bottom and the sides of the frame , the frame has a typical
5 inch space between them so a Zenoah will fit right in .. the drive
collet from the engine must be a bit low so the engine must be placed
with a 10 degee angle downwards..
the flex cable will be guided in a pipe which will be 17 inch long and
exit the bottom and then ends close at the drive system witch is mounted
on the transom ..here a strutt will hold the tube and prop in balance
...i glued this tube with epoxy and some fiberglas clothes..this way
it will be strong and the tube has no change of moving ore vibrate...with
is not good for the frame,,
EDIT I made a different engine mount as i use a aircooled engine, also
modded the stuffing tube with a bigger tube and a piece of teflon at
the end near the strut.
This should keep the grease in and the water out
Radiobox the radio box must be inside the frame and as small as possible.
i placed the radiobox somewhere in the middle of the frame . in this
radio box there are the servo,s for steering and throttle mounted, i
placed a 3th servo which i use to turn of the engine if anything might
happen ..
the receiver must be placed here as well .also the battery pack and
a fail safe is in the radio box .. this fail safe will turn off the
engine if the battery deliver to less power or if the rigger gets out
of range ..
this radio box must be waterproof.. make sure that there is no water
coming in this box..
a hard thing to do because there are a lot of tubes and cables going
in and out to steer and drive this monster..
make sure u put a smallsack of silicium in there as well and 2 tampons,,,,
yeah thats right tampons .. if by any accident water will enter the
radio box ,, you might have a chance that the tampons will absorb the
water and keep your servo,s free from water ..
the engine is watercooled, this means there must be water transported
trough the frame, this is what i did ..
i used a silicone tube with go from the transom to the engine compartiment
, in the rudder there is a water pick up .. and this will give the engine
water to cool the cilinder head..
but ... since the engine compartiment is open and close to the waterline
.. there is a big change that there will be some water in side this
engine compartiment .. if there is to much water the frame will be to
heavy to move.. and even worse the engine could die because of all the
water ..
we need this water transported outside tis compartiment again .. what
i did is this ..
i used a plastic tube which starts in the engine compartiment, and ends
outside the transom ..
what happens is this,, because of the speed of the frame the tubes will
be draging to the water , this will result in a vacuum in the tube ..
this vacuum will suck all water out of the compartiment where this tube
ends ..
i have 2 of this tubes .. one for the engine compartiment and one for
the last compartiment.
Building and construction:

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i sheeded the inside of the frame with 1mm plywood
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Again the cheese frame. |

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Zenoah engine mounted in the frame ,here with
a graupner pipe.. |
Frame with sponsors and the new Zenoah engine
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Close up with engine mounts. |
Front with sponsors and Zenoah engine. |

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Fuel tank and styrofoam for shape and flotation
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Frame with rudder.. |

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Transom with tube for flexcable.. |
Radio box with the servo,s already in place. |

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New watercooled Zenoah cilinder .. made and
and design : ronald koops. |
Zenoah ready to go .. |
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View from beside. |
View from above. |

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Side view. |
Allmost done. |
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Front view... |
With the sponsons. |

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Time for painting. |
Yellow and orange for the sponsons. |

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Also made a boat stand. |
Of PVC tubing. |

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Close up view. |
Getting time to make a first test run. |

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Latest checkup. |
For the tryout we mounted a OPS pipe. |

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For more silence. |
Detail: the water pickup. |
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The manifold had to be replaced, because we
didn't like it. |
Back to the Merker exhaust with another manifold. |

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Ready after the re-build. |
Oh-yah, the time has almost come. |
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Ready for testing... |
And here she goes... |
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Me as proud owner. |
Detail: the prop. |

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And when it goes... |
It goes realy fast!! |

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Not bad so far: 82,3 KM/h. |
The last modification has been a different prop.
I now used a Propshop 7018 propellor which has been modified to take
some lift away.
On the first testruns on flat water it gained a 6,5 kph so on choppy
water there must be another 3 Kph to gain.
The engine is really coming loose now and i think the revs are going
up a little, but the pond is starting to get a little small for the
rigger and there are to much poles and swimming platforms in it.
Well sofar so good doing 86.1 Kph now and there is room for more speed
as the engine is still bare stock and can do with some mods............
Latest News:
Havent done a lot to the rigger in a while, have been fiddling around
with sponsons at the back but these have to go again as they did not
had the awaited effect, will keep you updated on more results, maybe
i will build a new rigger this winter.
Well havent done anything to it now its doing 99.9 Kph !!, tuned the
engine ,added rear sponsons, new S30/4 blade prop new pipe jadajada..
Hoping to test some more in the latest future.
So keep you updat about this projec.